Machine Vision Engineering Solutions For inline product inspection, defect detection and Tolerance monitoring
Our specialization in Machine Vision Systems extends beyond following industrial applications
- Machine vision identification systems
By product code, 3D Matrix capture
- Flaw Detection
- Practical Positioning
- Presence Inspection
Process Automation
Machine vision works closely with process automation and helps clear up application difficulties in the industrial automation manufacturing process. At ControlSoft Canada, we provide machine vision engineering services to cater to various needs of industrial manufacturing processes. Whether your manufacturing business needs data acquisition to gather feedback data on how all the systems are performing, and/or to run existing systems routinely to perform assigned work flawlessly; our machine vision engineers can design and deliver the exact machine vision systems required by your automation control systems/equipment that improve your production process with less downtime. To ensure better machine vision feedback implementation and robot guidance into all your existing automation systems, inspect the part presence anomalies, barcode, and print detection (especially for pharmaceutical and medical device traceability) in your industrial process, contact ControlSoft Canada discover the expertise of smart manufacturing machine vision system integrators.
Driving Quality and Process Automation
ControlSoft Canada, the industrial automation system expert drives quality and enhances the automation process with advanced machine vision engineering solutions.
Our diverse machine vision techniques, algorithms, and tools enhance automation control system performances aligned with our client’s business necessities. Be it the task of quality inspection, production rate measurement, and/or ensure control; our machine vision engineers enhance system potentialities to the fullest with the right implementation of well-designed vision systems and machine process control. Our machine vision system provides feedback data to understand the product quality and process capability and assists the automation tools in performing the duties routinely for which the tools are designed duly.
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Machine Vision System hardware and software systems:
We specialize in system integration of various Machine vision high speed cameras from
- Cognex Data Man series,
- Keyence displacement sensors for target height, thickness and distance measurement, sensors could be integrated into plant control system for quality control verification and control reject and accepts
- Zebra + Matrox Imaging solutions
- Cognex 3D-L4000 with Vision Pro, our inhouse engineers can easily integrate your existing / new PLC controlled system to communicate in real time to the 3D-L4000, via our computer-based Vision Pro software development, the 3D-L4000 combines laser triangulation with advanced image formation to create highly detailed, three-dimensional renderings of parts under inspection
- ControlSoft Team could be your Machine vision systems Integrator, we can work with any of the above cameras OEMs and integrate to your PLC / Computer system control system bringing in value to your application both in hardware and software solutions
- Digital Image Processing custom software development using OpenCV, MATLAB and Phyton we have expertise in integrating most image processing algorithms for practical applications into industry production floor for
- presence detection
- completeness checks
- object identification
- position/orientation checks
- checks for damage
- part measurement
- component analysis, component diagnostics
- 2D/3D surface testing/surface inspection
Quality Inspection
To ensure better quality control and inspection in an industrial automation production line, we utilize machine vision engineering. The implementation of the machine vision ensures that every product meets specific quality standards by undergoing a thorough quality inspection in the industrial manufacturing process. Our quality inspection process is structured in three categories including
- Automated Defect Detention
- Tolerance Monitoring
- Dimensional Verification
- Surface Inspection
- Product Pattern Matching
- Barcode and Text Reading
- Color Pattern Inspection
- Data Recording and Reporting
- Real-time Feedback Collection & Correction
ControlSoft Canada helps businesses implement customized machine vision for quality control and product inspection that enhances production accuracy, lessens the need for manual inspection, and maintains product quality during the manufacturing process improving overall production efficiency by reducing downtime.
FAQ
SCADA system is one of the most essential parts of industrial automation. SCADA contributes significantly to maintaining complex machinery and processes in an industrial plant remotely. Industries like oil and gas, water treatment, power plants, manufacturing plants, telecommunications, etc. need to hire engineers for SCADA system design and programming according to their plant’s automation control systems.
Designing a machine vision system is challenging as every application is unique as well as its way of providing information. However, once you hire ControlSoft Canada, the machine vision engineering expert in Canada and the USA, you are assured to have a machine vision system that is aligned with your industrial applications. We remember the most important steps including your inspection goals, estimated inspection time, anomaly detection feature, lighting and material handling techniques, optics and image acquisition hardware, and more to provide you with the best machine vision system your industrial automation system requires.
You can easily buy readily available machine-vision software solutions for image acquisition for your industrial manufacturing process. But, this off-the-shelf machine vision solution might not get aligned fully with your specific industry application requirements and fail to provide the outputs your industrial manufacturing line looks for. Thus, it is better to have a tailored machine vision engineering system that gets integrated with existing industrial applications seamlessly and offers optimal image acquisition to detect anomalies with better feedback and robot guidance.
Machine vision verification is a unique and super-efficient tool to ensure that barcodes on products meet consistent standards of quality to ensure readability during the automated process in an industrial production line. Also, machine vision identifies bad codes to evade costly failures. Here 1D barcodes represent the process of part identification and recognition, and 2D barcodes are read through a machine vision system (barcode verifiers) to identify the data matrix.
