Machine Vision engineering solutions For inline product inspection, defect detection and Tolerance monitoring
Our specialization in Machine Vision Systems extends beyond following industrial applications
- Machine vision identification systems
by product code, 3D Matrix capture
- Flaw Detection
Flaw detection is one of the most fundamental quality control tasks in manufacturing industries and the most utilized function of machine vision systems. In flaw detection, the machine vision searches for defects such as cracks, scratches, blemishes, gaps, contaminants, discoloration, and other irregularities present on the part’s surface, which can affect the product functionality and reliability
- Practical Positioning
Positioning is the process of comparing the location and orientation of the part to a specified spatial tolerance. Machine vision positioning systems offer more accuracy and speed than manual inspection, alignment, and positioning.
- Presence Inspection
Presence inspection is the process of confirming the quantity and presence or absence of parts. It is one of the basic operations performed by machine vision systems and the most widely performed tasks in most industries. Practical applications of presence inspection include counting of countable products (e.g., bottles, screws) and checking the presence of labels on food packaging
Machine Vision System hardware and software systems:
We specialize in system integration of various Machine vision high speed cameras from
- Cognex Data Man series,
- Keyence displacement sensors for target height, thickness and distance measurement, sensors could be integrated into plant control system for quality control verification and control reject and accepts
- Zebra + Matrox Imaging solutions
- Cognex 3D-L4000 with Vision Pro, our inhouse engineers can easily integrate your existing / new PLC controlled system to communicate in real time to the 3D-L4000, via our computer-based Vision Pro software development, the 3D-L4000 combines laser triangulation with advanced image formation to create highly detailed, three-dimensional renderings of parts under inspection
- ControlSoft Team could be your Machine vision systems Integrator, we can work with any of the above cameras OEMs and integrate to your PLC / Computer system control system bringing in value to your application both in hardware and software solutions
- Digital Image Processing custom software development using OpenCV, MATLAB and Phyton we have expertise in integrating most image processing algorithms for practical applications into industry production floor for
- presence detection
- completeness checks
- object identification
- position/orientation checks
- checks for damage
- part measurement
- component analysis, component diagnostics
- 2D/3D surface testing/surface inspection
