With the onboarding demands of the warehousing solutions, Warehouse storage and space has been a challenge. No doubt, the automation has taken up this matter, and solved it rightly. To maximize the warehouse storage volume, Automated storage and retrieval system works the best. It is a step towards modernization of the warehouse industry. Most of the warehouse automaton company are integrating this system, aiding to maximize the warehouse storage.
In this blog we will be delve into some facts about the ASRS system and how it is changing the warehouse scenario.
What is ASRS?
ASRS- the short form of Automated Storage and Retrieval System. It is based on automation technology, particularly designed for warehouse automaton.
They create an effective footprint of the warehouse storage design and allow to conveniently pick and retrieve them as per demands.
To know more about the ASRS benefits, let us go through the cons of the traditional method.
Traditional Warehouse System
Basically, a warehouse is a very large open space that are utilized for storing large quantities of goods. Each of the goods were forklifted and were transported form one shelves to another based on their needs of packing and picking.
Some of the cons of the existing system were wastage of huge amount of space. Also the inventory storage did not worked on demand-oriented flow and picking.
Result: slower process, full of manual errors, workspace being unsafe and more human labour.
Introduction of ASRS
With the digital transformation, warehouse management system also got updated. It is not only about integrating latest technology but also to embrace the developments. Future business would led to more demands and you must be ready for it to face.
ASRS introduced the concept and solved the space issue in warehouse.
It is a fully automatic warehouse system that make use of conveyors, pallet stacker cranes and shuttles, vertical lift module, vertical sequence systems, micro- loads etc.
All these are being controlled by AI- based software which take up real-time data for reporting and data analysis. This automated environment would reduce the wastage of space, cost and time. Instead, it would enhance the operational efficiency impart the highest customer’s experience. ASRS can be easily installed with the experts from warehouse automation company.
Benefits Of The ASRS System
Provides Transports Mechanism
AS/RS provides the automated transport mechanism inside the warehouse space. With the help of vertical and horizontal sequence system, AS/RS increase the efficiency cutting down any manual damage or risks.
Cuts Down Time
Picking up items from different modules can be a time-consuming task. To improve the order cycle time, AS/RS has dedicated work flow that reduced the time between operations.
Maximize the Space
With the demand of the warehousing, space is vital component for businesses. By increasing the vertical space, AS/RS has made the growth in the warehouse business the most.
Eliminate Damages
Forklifting is a dangerous work that often leads to product damage. Automation has effectively reduced this damage by managing them safely and securely.
No Need of Physical Inspections
AS/RS works on real-time data. So, the inventory data is updated accurately and on time. It is the most crucial part of the data analysis that can give you an updated scenario of stocks and re-stocks.
Moreover AS/RS system are easy to integrate and can be customized as per the business needs. Consult with warehouse automaton company who would suggest the best technology for your warehouse.
Types of ASRS
ASRS extends up the high-density storage solutions to warehouse. But no two warehouse needs are same. So based on the requirements of the space usage, ASRS has different types:
Larger Unit Loads System
They are meant for large warehouse, distribution centres and manufacturing units too. These systems is suitable where the operations need to handle high pallet loads and also storage density is critical. Bulk containers are loaded that includes the unit load or pallet shuttle.
Medium-sized Loads
They are suitable for loading of boxes, cartons, totes. They make use of aisle-based retrieval machines that are often termed as SRM. Static racks and shelves are combines with the cranes for easy movements.
Light Weight Goods ASRS or Micro Load ASRS
They are particularly for faster moving products. They are operated between human to shuttle, Shuttle and racking. Human integration in packing and picking is done. And then with the proper placement on vertical lift modules they are stores properly. Mostly in kitting and order fulfilment tasks, these kinds of ASRS are applied.
Besides these three options, warehouse automation company can also look for specific needs of warehouse.
Even Autonomous mobile robots are integrated for smooth functioning of the storage and retrieval. These AMRs are best suited for dynamic warehouse environment where different location need to ve visited for product retrieval.
ControlSoft Canada takes care of all these requirements and design the layout accordingly. Even the expert team ensures to face up all the challenges in technological integration about everything. To know more about the integration, check out the website.
Ending note,
If you are still running on traditional ways, its high time you must evolve. Overcome the challenges of overloaded replenishments, excessive time invested in searching products, manual errors for rising and picking, damaged items, excessive travel time.
Surely the application of ASRS is quite innovative. It has helped the industry to take the leap towards automation in most rewarding manner.
Though the installation of the system is quite cost effective. But despite the initial installation costs, ASRS gives you the highest ROI through various indirect sources like labour, time, operation efficiency and minimizing damages.
Besides, with the automated warehouse system, you can meet the customer expectation to 100%. Fastest and accurate delivery is only possible with the managed automated system of the warehouse.
Thus, make your business future proof and smoothen the path of development with the integration of ASRS.
